Guangdong-made "hood"

——The power of the whole industry chain of the World Manufacturing Center

On February 23, in the automation workshop of Xingshi Machinery Manufacturing Co., Ltd., located in Panyu, Guangzhou, masks were constantly "flying" from the production line. This ultra-high speed fully automated mask production line can produce 1,000 masks per minute.

It is only less than 10 kilometers away. In the dust-free workshop of the Guangzhou Automobile Group, a mask production line is neatly arranged, and all the masks are being taken off the production line quickly, and the "armed" workers are busy reorganizing.

Equipment manufacturers, electronics manufacturers, and automobile manufacturers are all racing against time. 3 days to produce drawings, 7 days to produce equipment, 10 days to produce products ... In order to alleviate the shortage of supply of masks, they keep refreshing records.

These phenomena fully reflect the speed and efficiency of Guangdong: precise policies, launched the green channel, and started the rapid production process; a solid foundation, the rapid deployment of resources throughout the industry chain to rapidly form production capacity, and highlighting Guangdong's ecological status as the world's manufacturing center. Skills.

As companies continue to join in production assistance and conversion, on February 22, Yang Pengfei, deputy director of the Guangdong Provincial Department of Industry and Information Technology, said that by the end of February, the current tight supply and demand situation of epidemic protection products will be greatly alleviated.

● Nanfang Daily reporter Guo Xiaoge and Xiaoping Zhou Zhongyu

Coordination: Guo Xiaoge

Race against time

Start the battle to aid production and change production

"Time is tight, the task is heavy, and the pressure is high. We must fight against time." As an engineer of the GAC cross-border mask production project, Deng Shiquan saw the mass production of masks offline, and his face had a long-lost smile. Although he had no experience in producing masks, he was The technical team in the study station, working overtime and overtime, originally took two weeks to digest the training content, all in just a few hours.

In order to assist in the production of masks, the GAC Group took less than two weeks from the initial investigation, decision-making to formal mass production, and completed a major process almost every day: February 11, the first mask production equipment was installed and commissioned; trials began on February 13. Production; February 17, completed the renovation of the dust-free workshop; February 18, the management department reviewed; completed relevant production preparations on February 19; and mass production on February 20.

In Shenzhen, another car manufacturer, BYD, set up a military order to convert masks, producing drawings in 3 days, equipment in 7 days, and products in 10 days. The daily production capacity is expected to reach 5 million by the end of the month.

Since the outbreak of the epidemic, in order to alleviate the shortage of mask supply, including automobile manufacturers, Guangdong has almost traveled across the border-notch mask production masks, notch mask making mask machine!

Tissue paper manufacturer Yunfu Zhongshun has purchased 5 medical surgical mask production lines. It is expected to produce capacity by the end of this month, with a daily capacity of about 350,000. After being put into production, the daily production capacity will be expanded to about 2 million units depending on demand.

Foxconn, a mobile phone manufacturer, introduced a mask production line in Longhua Park and successfully achieved trial production on February 5. The production capacity is expected to reach 2 million units per day by the end of the month.

AI Technology Enterprise Guangzhou Prius Technology Co., Ltd. transformed the 3C product quality inspection machine into a flexible AI vision automatic mask machine in only 3 days.

The mask manufacturers lacked the technical strength, and the first time to cross-border assistance, GAC Trumpchi sent a technical commando to help solve technical and management problems. After field investigations, GAC Trumpchi technical staff created a sample line of N95 masks, digging out 16 bottlenecks and low qualification rates, and increased production efficiency by 16.7% in a short period of time.

Within the province, no matter whether it is the Pearl River Delta, which is a major town, or the eastern and western parts of Guangdong, there is good news about mask production assistance.

In Yangjiang, Jinyuxing Protective Equipment Manufacturing Co., Ltd. has 6 production lines running 24 hours a day, and more than 100,000 N95 professional masks. In Shanwei, Guangdong Nafei Industrial Co., Ltd., the daily output increased from 2000 to 300,000.

According to statistics from the market supervision department, as of February 22, the province has opened 48 new medical mask production enterprises for emergency filing, including 14 ordinary mask production companies to switch to medical treatment.

Cross-border linkage

Create a new production layout

In the early morning, a batch of raw materials arrived, and the mask manufacturer located in Huadu District, Guangzhou defended the health labor insurance company's workshop with bright lights. Such a scene has been going on for a month. From the 30th year of the Chinese New Year, workers have to work overtime and take turns to catch the system. On the second day of the new year, 70% of employees have arrived.

Overnight, factories were restarted, product lines were reorganized, and from upstream raw material supply, mask machines, and manpower, Guangdong's manufacturing enterprises started the holiday endless mode.

Shortage of manpower? At the time of the Spring Festival, the factory that had just slackened and strained again overnight. "We have implemented a reward system. We will implement a three-time wage system before the beginning of the new year, and a red envelope for the Spring Festival when we arrive." Said Zhou Yuehua, deputy general manager of Guangzhou Fuzelong Health Materials Co., while encouraging employees to resume work as soon as possible, while encouraging employees to Bring family members, relatives, etc. to help with some auxiliary work.

Lack of raw materials? The clever woman is hard to cook without rice, and the most restrictive factor for enterprises is the shortage of raw materials. "I have a meltblown cloth, who has a mask machine?" Recently, a hero post on the official Weibo of Sinopec has aroused widespread concern in the society. Meltblown non-woven fabrics are called the "heart" of medical surgical masks and N95 masks in the industry. Guangzhou Petrochemical, Maoming Petrochemical and other full-capacity production of related raw materials have greatly eased the urgent needs of a large number of enterprises.

At the same time, Maoming Petrochemical took the initiative to help a medical device manufacturer in Maoming purchase two idle medical mask production lines, and provided comprehensive support in terms of equipment installation and repair, raw materials, machinery maintenance, and production personnel. On February 16, the two production lines steadily produced qualified disposable medical masks, rewriting the history of no medical mask production lines in Maoming.

Notch hood machine? Under the surge in demand for masks, there was little spot machine for mask machines on the market, and the price rose rapidly.

GAC plans to complete the self-production of 30 sets of equipment at the end of this month. Except for a batch of self-use, GAC will provide masks to other enterprises in Guangzhou for the production of masks. At the same time it plans to start the production and sales of mask machines, Guangdong Runxing Technology has started to complete the business scope. The change of industry and commerce does not waste a minute and a second.

Yinghe Technology, headquartered in Shenzhen, originally focused on the research and development, design, and manufacturing of lithium-ion battery production equipment. It then urgently developed and produced a medical plane medical mask fully automatic integrated machine, and jointly developed a KN95 mask (M95) fully automatic production line. Fast delivery of 100 devices. Since returning to the factory in early February, many employees have started the "no-break" mode, which is a half-step away from the factory.

In this epidemic of war, the boundaries of mask manufacturers have been indistinguishable. Upstream and downstream, each relying on the advantages of the industrial chain, quickly entered the "wartime state" and jointly created a new mask production layout in a short period of time.

Power of the industrial chain

Fully guarantee the ability to transfer

After the outbreak, Guangdong quickly organized the production of materials, demonstrating Guangdong's strong industrial system and the strong resilience of manufacturing advantages.

"Xun Longlong ..." In Xingshi Machinery Manufacturing Co., Ltd., masks flew into packaging bags from ultra-high-speed automatic production lines like snow flakes.

Since February 19, this production line has been formally put into production, and can produce 1,000 medical masks per minute. Not only that, according to the factory's estimation, before February 29, Xingshi Machinery could produce 2 more production lines, and 10 production lines in March, and all will be used for mask production.

In fact, the company did not produce masks. Wu Wanning, executive deputy general manager of Xingshi Machinery Manufacturing Co., Ltd., said that they are the largest diaper and sanitary napkin production line equipment manufacturing company in South China, and the third company in the world to have "full servo drive technology." "The company is worthy of the name" Made in Guangzhou ", but it has a lot in common with mask production.

Before the epidemic, masks were only a niche industry. The number and size of companies were limited, and demand suddenly broke out, testing Guangdong's supply chain. With the solid industrial support of the Pearl River Delta, many companies quickly completed cross-border production. Among them, people familiar with equipment companies, robotics companies, precision equipment companies and research and development institutions, using scientific and technological forces to produce mask equipment, support to increase the production capacity of masks.

In the research and development of the company, Polytech found that the machine needed a component to fold the mask. Another intelligent equipment company, Guangzhou NC, reached out to help, and in just 3 hours, it produced the parts needed for the mask machine and sent it to the Price Division R & D workshop.

"Yinghe Technology has accumulated strong R & D and design capabilities in the field of automation equipment, and has large high-precision production workshops and domestic industry-leading precision machining capabilities. It has a large-scale supply chain guarantee capability and delivery capability." In the announcement , Yinghe Technology is introduced as such.

This is a microcosm of Guangdong Intelligent Manufacturing as a supporting force. With the entry of giants such as GAC, BYD, and Foxconn, the production of masks is a farewell to "small fights." Relevant person in charge of BYD said that BYD has long-term cooperation and stable upstream raw material resources and has great advantages. Compared with the "human's most sophisticated machinery" automobile, it has a highly automated production line and a large number of skilled workers.

Cui Dongshu, secretary general of the China Federation of Vehicle Industry Associations, analyzed this. Relying on the perfect industrial chain and manufacturing advantages of the Pearl River Delta, BYD, GAC, and Foxconn have super strong foundry capabilities and comprehensive manufacturing capabilities. , Can leverage its own capabilities and advantages in production management, market coordination, technology output, etc., through the entire industrial chain of raw material procurement, equipment manufacturing, product production, etc., to increase the production and supply of materials from the source, at the same time, large enterprises in a social crisis There is a strong ability to resist pressure, and personnel, funds, and technical reserves are also very advantageous.